Professional service robots for agriculture: milking and livestock farming

Agricultural robots are being developed to help with milking and livestock farming. Professional service robots are designed to improve animal welfare, facilitate product segmentation, and increase efficiency on farms. These robots can be mobile and automate traditionally labor-intensive practices.

Companies like GEA offer integrated solutions for efficient and sustainable milk production and livestock farming. Robotic milking systems have shown personal and professional benefits for producers with appropriate management. The market for agricultural milking robots is growing globally.

Robots in agriculture can help farmers by reducing labor costs, improving animal welfare, increasing productivity, and providing more accurate data collection. Automated milking systems can also reduce the time spent on milking tasks, allowing farmers to focus on other areas of the farm. Additionally, robotic milking systems can provide better hygiene standards than traditional methods by using automated cleaning processes between each cow's milking session.

Robotic milking systems have been used successfully in Europe since the 1990s, but they are now becoming more popular in other parts of the world as well. In addition to automated milking systems, there are a variety of other agricultural robots that can be used for various tasks such as weed control, crop harvesting, soil analysis, and more.

Agricultural robots are becoming increasingly popular due to their ability to reduce labor costs while improving animal welfare and increasing efficiency on farms. Companies like GEA offer integrated solutions for efficient and sustainable milk production and livestock farming that can benefit both producers and consumers alike. As the market for agricultural robotics continues to grow globally, it is likely that these technologies will become even more widespread in the future.


Level of distribution of milking and livestock robots

Milking robots are one of the most prominent examples of how robotics can improve the productivity and quality of agricultural processes.

Milking robots are automated systems that can milk cows without human intervention. They consist of a robot arm that can attach teat cups to the cow’s udders, a milking unit that can collect and store the milk, and a control system that can monitor and regulate the milking process. Milking robots can also perform other tasks, such as cleaning the teat cups, disinfecting the udders, and feeding the cows.

Milking robots offer several advantages over conventional milking methods. They can reduce labor costs and workload for farmers, who no longer need to spend hours milking their cows manually or supervising the milking machines. They can also increase animal welfare and milk quality, as they allow cows to choose when and how often they want to be milked, according to their natural rhythms and preferences. This can result in higher milk yield, lower stress levels, and lower incidence of mastitis and other diseases.

Milking robots are currently produced in significant numbers by various milking equipment suppliers. They offer different models and features, such as either a modified industrial robot arm or a customized robot arm, often pneumatically powered for effective force limitation. They also offer customizable packages for milk storage and farm management, such as cooling tanks, sensors, software, and data analysis tools.

Milking robots are not the only robotic solutions for dairy farming. There are also other systems that can automate the cowshed operations, such as feeding robots, manure robots, barn cleaners, and cow brushes. These systems can further enhance the efficiency and hygiene of the dairy farm, as well as the comfort and health of the cows.

Milking robots are a success story of robotics in agriculture. They demonstrate how robotic solutions can improve the performance and profitability of agricultural processes, while also respecting the environment and animal welfare. As the technology evolves, we can expect to see more innovations and applications of robotics in agriculture in the near future.


How Automatic Milking Systems Can Benefit Dairy Farming

Dairy farming is a complex and demanding activity that requires a lot of labor, resources, and management. One of the main challenges in dairy farming is to ensure the optimal milking of cows, which affects the quantity and quality of milk, as well as the health and welfare of the animals.

To address this challenge, many dairy farmers are adopting automatic milking systems (AMS), which are robotic solutions that can milk cows without human intervention. AMS consist of several components, such as:

  • A milking robot that can identify the cow, adjust the feeder and the frame to its size and needs, attach the teat cups to its udders, and collect and store the milk.
  • A control system that can monitor and regulate the milking process, as well as record and analyze data on the flow, quantity, time, and quality of milk from each teat and cow.
  • A disposal system that can automatically remove and clean the manure and other waste from the milking area.

AMS offer several advantages over conventional milking methods. They can:

  • Increase milk production by up to 12%, as they allow cows to choose when and how often they want to be milked, according to their natural rhythms and preferences.
  • Decrease labor by as much as 18%, as they reduce the need for manual milking and supervision.
  • Improve cow welfare by reducing stress, mastitis, and other diseases, as well as providing feed and comfort during milking.
  • Enhance milk quality by minimizing contamination and ensuring proper hygiene and cooling.
  • Facilitate farm management by providing data and insights on the performance and health of each cow and the whole herd.

AMS are not only beneficial for dairy farmers, but also for consumers and society. They can:

  • Support product segmentation and better marketing of dairy products, as they allow for traceability and certification of milk origin and quality.
  • Improve the economic stability of rural areas, as they create new opportunities for employment, innovation, and development.
  • Respect the environment by reducing energy consumption, greenhouse gas emissions, and water pollution.

AMS are a success story of robotics in agriculture. They demonstrate how robotic solutions can improve the productivity and profitability of agricultural processes, while also respecting the environment and animal welfare. As the technology evolves, we can expect to see more innovations and applications of AMS in dairy farming in the near future.


Cost-benefit considerations and marketing challenges

The dairy farming industry faces cost-benefit considerations and marketing challenges due to political decisions like mandatory milk quotas, high labor costs, and a shortage of milking staff in most industrialized countries. Despite the availability of automation solutions such as the rotary milking parlor, the need for one human worker per 30-50 cows persists. Additionally, strict hygiene rules further compound the challenges faced by farmers.

However, the advantages of automated milking systems are evident. They reduce manual work and allow for computer-based herd management to monitor and control herd health. Furthermore, cows are free to choose when to be milked, resulting in increased milk production. These benefits have been shown to improve cow health and happiness.

While current milking robots are primarily used for smaller herds, automatic rotary milking systems like the DeLaval automated milking robot (AMR) aim to serve larger herds beyond 300 cows. A study conducted among owners of automated milking systems in Spain found that farms with the best results in terms of quality of life and leisure had one AMR and an appropriate number of animals optimized for the use of the AMR.

Each cow is identified through ear tags, transponders, or pedometers, and the milking system decides whether it will be milked or not. The system relies on lasers and vision systems to detect and localize the teats, and multi-purpose manipulators handle udder and teat irregularities, teat cleaning, cup attachments, and disinfection. Robot arms are either customized kinematics or modified industrial robot arms.

Cost analysis has shown that milking robots are profitable, resulting in earnings of €0.02 to €0.04 per liter in Europe, given current farm production prizes of €0.25 to €0.40 per liter. The market offers products of various capacities, as well as scalable systems that can be stepwise adapted to increasing cow herds. Although automated milking systems require restructuring of the barn and herd layout, the benefits they offer farmers and cows make them a promising solution for the dairy farming industry.